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Prefab homes are one of the trending houses in the recent times. They are convenient to build, take less time in construction and can be assembled and reassembled at the owner’s will and choice. The best part about these is that they can be manufactured at an off-site location and is independent of external factors like weather conditions etc. In India, in the metros like Bangalore and Mumbai, there are complexes and societies with prefab homes built in series.

Residential Prefabricated Homes

These residential prefabricated homes can be customized as per the choice of the owner; they can be built like a complete luxury home also. One such example of a prefab is Quadrant homes; these are houses made from aluminum extrusions held together with locks. Structural panels are used in roofs, walls and floors. These can be built using minimal labor and takes lesser time for construction. These houses are rust free, non-corrodible and give sturdy structures.

Beam Sections

An essential part of a prefab structure is a beam, which can be made of steel or aluminum, they are used to join components together. These are often manufactured by a lot of companies in India. There are different kinds of beams used for joining different structures together; there are H beams which are hot steel H shaped sections used to enter components of different shapes and sized together. H Beams are also manufactured and designed in various cities and states across India. The qualities of H beam vary from location to location based on the requirement. The H Beam suppliers also deal in W beam, and I beam sections which are used for different structures.

 

Low Cost Prefabricated Homes – The trending homes!

Prefabricated is becoming the new age choice, the modern preference for the simple reason of their convenience and cost.

Often referred to as Pre-fab Homes, these are modern houses which are built in components and modules. The parts are made off-site and usually assembled on the site in contrast to the traditional homes which are formed on site. These are generally lower in costs and convenient to build or instead assemble.

They are 10% to 20% cheaper than traditional houses and take lesser time for construction. Some of the materials which are used to build these houses are aluminum, fiberglass, steel, wood and concrete. These houses are made of good design high-performance manufacturing units which are moulded and shaped in a controlled environment.

How are prefabricated houses made?

Prefabricated houses are often made in two stages:

  1. Manufacture of parts at a factory
  2. Transportation of components and fixing them at the required locations.

Precast Concrete wall panels - The components which are used are precast lightweight concrete wall panels, these are lightweight and these units are casted and hardened before they are being used at the construction sites. Usually, the erection of structures happens easily and quickly if the above technique and process are followed.

PUF Panels - The PUF panels are another essential component of prefab homes; these provide perfect alignment of all panels such as ceiling floors, walls and corner panels. They can be customized to requirements in sizes and dimensions. There are many manufacturers of PUF panels around the country.

H Beams - H-Beams is another essential component in prefab homes; these are H shaped hot steel beams which are fitted to retain and pile structures one over the other.

Porta cabins – The office structures

These days, people also prefer pre-fab offices than the traditional ones, these offices are built similarly and can be reassembled in cases of a location change. These offices have porta cabins which can be customized for designs, specifications as per the requirements. Porta cabins are convenient to move and shift. Porta cabin designs are usually varied, and they can be made to look as professional as desired. Porta cabins are very common in China, Gulf, Arab, Africa, Latin American countries.

Prefab homes – the preferred ones

Prefab homes have many advantages:

  1. They offer a significant saving in cost, time and effort.
  2. They are convenient and can be assembled and reassembled easily.
  3. The biggest advantage is that the construction is not affected by weather conditions and external factors as the manufacturing of components is done in factories.
  4. Completely customizable

It has a few disadvantages as well:

  1. Extra caution and care are required to transit the components; it may cause breakage and mishandling.
  2. Transporting components can be really costly.
  3. Skilled labour is needed, and in India we lack expertise in this area.

However, while the demand for such homes is increasing with changing trends expertise and skilled manpower will be easily accessible in the times to come. The advantages outweigh the disadvantages.

Luxury Prefab Homes in India

We will be surprised to know that there are manufacturers of luxury prefab homes in India also. In cities like Mumbai and Bangalore, this is a familiar concept. They use the best of the designs, materials and can make them as luxurious as desired.

solar module mounting

 

Have you been on the lookout for solar panel manufacturers in India? Are you seeking the best companies that manufacture different types of solar panels? Then you’re reading the right article. This write-up gives you some of the best solar panel manufacturers in India. But before we delve into it, why don’t we try and explore the types of solar panels that are available in the market?

Types of Solar Panels

Solar has always been the way to go when it comes to generating electricity. However, one of the critical elements that constitute the generation of electricity through solar power is the type of panel used. There are different types of solar panels that are available, including sandwich panels, PUF panels and lightweight concrete panels. Let us look at them in brief.

  • Sandwich Panels

Most solar panels today don’t seem to be able to catch the free power of the sun that is coming to them. So, it would simply be of no use installing solar panels to get solar power, if they can catch only some of the sun’s energy that is thrust upon them. Hence, there is a need to have three layers of solar panels sandwiched together. But that’s not all. Each layer is designed in such a way that it captures different wavelengths of the sunlight. In this way, they can be up to 35% more efficient, which is a huge bargain, as compared to single solar panels, which are only 15% efficient.As far as sandwich panels are concerned, the Indian company EPack Polymers which manufactures them offers a wide range of prefab villas to its customers. Some key highlights of the products made by EPS sandwich panel manufacturers in India or sandwich panels manufacturers in India include longevity, pristine finish, simple design, high-efficiency rating, and not to mention, resistance to cracks.

  • PUF Panels

sandwich panel manufacturersPUF is an acronym for Polyurethane Foam Insulation. Integrating joists, studs, insulation, vapor and not to mention, air barriers, these panels befit a wide variety of applications and are also easy to install. Epack is one of the best when it comes to PUF panel manufacturers in India, offering the best of the best prefabricated PUF panel roofing and wall cladding. Some benefits Epack offers include better thermal and acoustic insulation, energy savings, a durability for lifetime with high loadbearing capacities, water and vapor resistant, flexible when it comes to the design, and not to mention, easy to install and low maintenance costs.

  • Lightweight concrete panels

The EPS wall panels designed by Satec EPS comprises both of exterior panels and not to mention, interior core fillings, forming a lightweight, non-load bearing composite wall panel with the outer panels having 5mm calcium silicate board on either side and polystyrene beads and cement-filled core in the middle. Some of the notable features of these panels include longevity, earthquake resistant, lightweight, easy installing, waterproof, low-cost and reusability.

Solar panels and the harnessing of solar energy is the way of the future. Not only is it cost-effective, but it is also easy to use and install. There has been a feeling among people for the need for solar energy. And these companies are the best when it comes to offering all kinds of solar panels.

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Gone are the days when the construction of a home or any building gave the immediate pain prolong wait and tons of time consumption until the final moving day.

Gratefully with modernization and technological development, the field of architecture and construction are pacing towards the creation of eco-friendly houses using solar structures etc. that are feasible to the dwellers economically and ecologically.

The Era of Modular Living

For instance, prefabricated houses or prefab houses or also known as specialist dwellings are manufactured in advance at off-site. The components are made separately at their different particular locations. They are then shipped to the position of erecting the building in standard segments and assembled at that place. It is as quick and flexible as site office construction.

Such modular homes are a well-depicted outcome of futurist architecture. They are built in panels or components. They are seamlessly mobile and can be transported from one place to another comfortably.

This architectural development is already catching grounds in the United States, Canada and Europe. Given the advantages of prefab homes like lesser construction time and cost-friendliness, the trend of prefab homes can acquire favour in India as well.

The Techniques Involved in Building Prefab Homes

Prefabricated homes are created majorly with these three primary techniques –

  • Panel Built
  • Manufactured Homes
  • Modular Construction Technique

In the panel built technique, panels or components of wood or precast panels of concrete are formed at another site or off-site at factories. Concrete panels for exterior walls are widely preferred. If the panels are made of wood, then they are affixed together with nails, or when cement walls are used, then the panels are put together using steel beams and then filled with concrete to cement the strength further.

In the technique of manufactured homes, the entire building or the house is built from scratch till the end at another off-site location. The components are constructed and assembled at one place. It requires an entirely different location for the house to be built. When the construction is completed, then the house is then transported to the original location where it is meant to stand finally. The offsite installation works include plumbing, electrical fittings, heating of the floor or air conditioners fixture etc.

Modular construction technique refers to a building or fabricating the blocks of the buildings in modules. For example, the segments or modules of the structure like the living room, the kitchen, the den, the bathroom etc. are built separately and then are brought together and fixed at the final place. The components are constructed independently in factories at offsite construction locations and then are assembled to build the house in entirety. Portable cabins or porta cabins sized and styled variably are a part of this technique. The structures are constructed independently.

A prefab home is the ultimate future of the real estate industry. With its time and cost efficiency, it is the defining benchmark for modern-day housing culture.

One of the most sought out technologies which could stabilise issues like global warming and bring about potential changes in climate is the solar power. All the major nations are having progressive thoughts about adopting this technology which is cost effective and environment-friendly. The solar brochure attempts to highlight the usefulness of solar power, the manufacturers involved in the solar panel and the price ranges.

Although at a very early stage the government of India is looking forward to developing the solar sector on a large scale. The Government of India has undertaken several initiatives and measures to promote the growth of solar industries in India which has resulted in the development of the photovoltaic sector globally.

Advantages  of Solar power

Many companies have come forward with effective business plans to utilise abundant renewable energy into inexpensive solar energy. The usage of solar energy will bring down the utility bills. Solar energy is non-polluting, harmless and odourless making it the most advantageous source of energy of this age. The solar brochure highlights the effectiveness and affordability of solar power in the coming generations.

 

I beam Manufacturers

I BeamI beams unlike H beams are tapered and are used as the best shape for structural steels as they are stronger and highly functional. Some of the major I beam manufacturers in India are the Ms Joist beam, Mild steel Beam, Steel Column Beam, Ms beams etc.

 

Core Products of I Beam manufacturers

  • Mild Steel Channels -These manufacturers of I Beam supplies generator frames, factory sheds, agricultural equipment and mechanised parking system etc.
  • RSJ Poles- I Beam manufacturers supplies RSJ Poles of the measuring 116 x 100 STD to 175 x 85 mm in size. They could weigh anything between 6.00 kgs to 11.30kgs.
  • Mild steel Round Bars, Mild Steel Serrated Flats, Mild Steel Flat Bars are other products by I Beam manufacturers.

 

Lightweight concrete slab panel

 

Lightweight concrete slab panels produced mainly of clay or slate material are manufactured in a factory controlled environment. These slab panels are widely in use not only because waterproof, moisture proof and heat insulated but it is also a fact that they are lightweight.

 

Why use lightweight concrete slab panel?

 

  • Lightweight concrete slab panels are affordable in price.
  • These slab panels are heat insulated.
  • They are fireproof.

 

 

 

Self-supporting tower price in India

 

Many Indian manufacturers engaged in selling Self-supporting towers in India at a price which ranges from Rs. 2,200/ meter for a wireless internet tower to  RS 7 lakh per piece of the self-supporting tower that act as cantilever trusses for carrying wind and seismic loads.

 

 

 

Portable security cabins

 

Multiple Indian manufacturers are engaged in producing quality portable security cabins at affordable prices and superior quality. Mild steel plates and Galvanized iron, plates of either rectangular or square shape are used to manufacture the best quality portable security cabins. Other materials such as waterproof plywood, windows with aluminium frames are also used to make world class portable security cabins. These could cost anywhere between Rs 600 per sq ft to Rs 15000 per piece.

 

Solar panel mounting structure manufacturer in Bangalore

 

  • KR Power Supports is the manufacturer of stainless steel solar panel mounting structure with wind resistance of 45m/s. The price ranges from Rs 5,500 /piece.
  • Shree Umiya Steel Metal is a leading manufacturing company who deals with the production of solar panel mounting structure. They use SS frame material made of steel.
  • Hakke Industries from Bengaluru is another noted company name engaged in the manufacture of solar panel mounting structures. They produce C shaped channels and use MS, GI and HDGI frame materials

 

 sandwich panel manufacturers

India is a developing land. Given the constant urbanization, the demand for lightweight concrete panels among other things has reached a new high. Not to mention the various governmental schemes dedicated to empowering the rural elements of the country.

Against this backdrop, it is essential to keep in mind that the country is currently plodding through a colossal housing crisis. Affordable and upgraded precast concrete technology is one of the quintessential methods or ways to combat the problem.

What are the challenges?

Apart from that, it is equally significant to underscore the various challenges faced by the otherwise promising industry. For instance, the scarcity of standardization, lack of technological facilities, contractual and taxation issues, among many other things, has hampered the growth of the industry.

Therefore, it is imperative to bring to the fore adequate governmental incentives and promotions to boost the cogs of the industry. Given the ever rising need for housing structures, it is essential to note that the housing sector is the second largest employment generator in the country. Also, it contributes to around six per cent to the country’s GDP.

The demand for sandwich panel manufacturers is considerable. Generally speaking, the panel is constructed using the topmost primary material aided by advanced, state of the art technology. Specifically, sandwich panels come supported with insulation between different sheets comprising primarily of mineral wool to corroborate considerable savings on heating.

Can the Prefab house structure be a solution provider?

Apart from prefab security cabins, PUF panels and sandwich PUF panels, the economic and industrial swathes of the country have emerged as some of the elementary loci for prefab house structures. Against the backdrop of discussing prefab house cost in India, it is important to note that although India is one of the most populous countries in the world, more than half of its population lives without shelter.

However, in spite of the importance already attached to concrete housing structures, it is utterly significant to note that it has caused considerable damage to river sand in many regions of the country. As a result, it has directly affected the cost ratios.

For instance, the cost of river sand is over Rs. 10000 per cubic meter today, compared to just a couple of hundred rupees in the past decades.

Coming to sandwich panel walls, the cost, generally speaking, is around Rs. 90 per square feet. The price may rise to Rs. 150 per square feet also depending upon various factors. However, it is important to note that sandwich panels are advantageous in many ways.

For instance, sandwich panels are cheaper. The transportation cost of such panels for the delivery of a square meter is fifty times less expensive than the delivery of bricks and concretes. Also, the panels do not make the use of heavyweight tools mandatory. Lightweight indulgence is adequate.

Perhaps the most significant merit of sandwich panels is that they are environment-friendly. Also, they have a long working life. For instance, the working span of a regular sandwich panel is not less than fifty years. Additionally, the low thermal conductivity of the groups has only augmented its popularity.

 

 

Gone are the days when the construction of a home or any building gave the immediate pain prolong wait and tons of time consumption until the final moving day.

 

Gratefully with modernisation and technological development, the field of architecture and construction are pacing towards the creation of eco-friendly houses using solar structures etc. that are feasible to the dwellers economically and ecologically.

 

The Modern Architecture

 

For instance, prefabricated houses or prefab houses or also known as specialist dwellings are manufactured in advance at off-site. The components are made separately at their different particular locations. They are then shipped to the position of erecting the building in standard segments and assembled at that place.

 

Such modular homes are a well-depicted outcome of futurist architecture. They are built in panels or components. They are seamlessly mobile and can be transported from one place to another comfortably.

 

This architectural development is already catching grounds in the United States, Canada and Europe. Given the advantages of prefab homes like lesser construction time and cost-friendliness, the trend of prefab homes can acquire favour in India as well.

 

The Techniques Involved

 

Prefabricated homes are created majorly with these three primary techniques –

  • Panel Built
  • Manufactured Homes
  • Modular Construction Technique

 

In the panel built technique, panels or components of wood or precast panels of concrete are formed at another site or off-site at factories. Concrete panels are constructed mainly for exterior walls. If the panels are made of wood, then they are affixed together with nails, or when cement walls are used, then the panels are put together using steel beams and then filled with concrete to cement the strength further.

 

In the technique of manufactured homes, the entire building or the house is built from scratch till the end at another off-site location. The components are constructed and assembled at one place. It requires an entirely different location for the house to be built. When the construction is completed, then the house is then transported to the original location where it is meant to stand finally. The offsite installation works include plumbing, electrical fittings, heating of the floor or air conditioners fixture etc.

portable container
portable container

Modular construction technique refers to a building or fabricating the blocks of the buildings in modules. For example, the segments or modules of the structure like the living room, the kitchen, the den, the bathroom etc. are built separately and then are brought together and fixed at the final place. The components are constructed independently in factories at offsite construction locations and then are assembled to build the house in entirety. Portable cabins or porta cabins, varying in sizes and types, are a part of this technique. The structures are constructed independently.

 

A prefab home is the ultimate future of the real estate industry. With its time and cost efficiency, it is the defining benchmark for modern-day housing culture.

portable container house portable container house
portable container house

Portable containers or porta cabins are portable, mountable, transportable structures designed to be moved rather than permanently located. They are different from modular buildings as these are used temporarily and then taken away. Portable buildings have several applications. There are portable houses, portable office cabins, portable toilets and many more. The following are the advantages of Porta Cabins:

They are environment-friendly, easy to customize, install and quickly constructed.

Prefabricated professional design as per customer’s requirement.

They are fire-proof and have fewer pollutants.

They have a good lifespan of more than 10 years.

Portable Container House

In the modern times, everyone needs agility and flexibility. A portable container house serves people who are on the move but need decent living spaces. The advantage of portable homes is that they can be assembled off-site, loaded on a truck and delivered to any remote corner of the world. There are many variations of portable homes. They are available in different sizes and are made from solid PVC material. They can be easily set-up, dismantled and re-fixed. Portable homes are economical as there is no expenditure of on-site construction work.

Portable Office Cabin

Site Office  is used as offices when construction of permanent office is not feasible due to reasons like non-availability of raw materials, space constraints and so on. Portable office cabins offer independence of choice in size, variety, design, color and so on.

A porta cabin office can be customized for a single person or even 4-5 people. The following are the benefits of using a portable office cabin:

You get to design and choose the ambiance of your liking.

The workplace is economical.

Since the business place is affordable, the finances can be put towards other areas of business.

It offers the look and feel of a genuine office where meetings can be held.

Portable office cabins have good sanitation facilities and all essential amenities.

Portable Toilets

A portable toilet is a mobile toilet that can be easily moved. They are useful in places like outdoor events, festivals, fairs or a building site. They are not connected to any hole or a tank.

The main component of a portable toilet is lightweight sheet plastic like polyethylene. They are a recent invention compared to regular toilets.

There are many portable toilet manufacturers in India who offer easy installation and excellent quality. They are built to be strong and long-lasting.

These portable toilets are found in offices, mobile homes, corporate places and so on. To cater to each client and the requirements, these portable toilets are manufactured in various sizes and specifications.

The above portable cabins and pre-engineered building manufacturers manufactures are picking up in India for their unique features. They are flexible, mobile, customizable, have a goodambiance, designed aesthetically and are easy to assemble. Building houses and offices of their own maybe the life-long dream of many. Thanks to Porta Cabins, they can get it done in minutes, at minimum cost. Porta Cabins are flexible and can be customized to serve as porta cabin office spaces, portable container house, portable toilet units and other accommodation.

 

Residential Solar panels
Residential Solar panels

Using renewable energy is the need of the hour. Be it using the quintessential wind energy sources or solar energy, residential and commercial complexes have been making use of it over and over again. The techniques have not only gained popularity but also ensured that the energy is conserved in a better way.

How Do Solar Panels Help You?

Residential Solar panels or PV modules are one of the most common ways to harness solar energy. Using simple principles of the photo-electric effect, these have changed the way the world understands the impact of solar energy. It can generate sufficient energy to power a complete complex which is remarkable. A PV module installation may require an array of solar panels which make it efficient and efficacious. Coupling it up batteries, solar modules, inverters,and the likes only make it one power-packed deal which could help you save power by a good factor.

How Do These Installations Work?

Residential Solar Panel can be challenging to install, but it is not impossible. This can be extended to commercial complexes. You can get in touch with the leading restaurant designers in Mumbai who can layout a solid plan such that you have an extensive solar power system installation in place without compromising on the space or value. It could be optimising the rooftop such that you can have a great seating and a total power back up which is one of a kind.

TemperatureControlled Features with New Age Insulating Material

Similarly, rock wool can be used to enhance the temperature controlling scenario. Rock wool is a great insulation material which is helpful in reducing energy use when used in the household or even commercial complexes. Given that fiberglass is a great alternative, businesses keep going back to rock wool suppliers and the material for its ease of usage. It serves a dual purpose of keeping you warm during the cold season and cool during the warm season. As a result, it is heavily in demand by the industry which uses it.

Protect the Installation with Eco-Friendly and Affordable Alternatives

Ideally to protect these PV module installations builders and designers recommend using roofing sheets. Now, there is no dearth of roofing sheet manufacturers. But choosing the right ones can be an uphill task. You could have a legitimate roof sheeting supplier in mind, but if the services are not top-notch, it can get challenging. You could choose a cutting on-site dealer who fixes it for you on the spot. Other than that you can pick out installation panels which have pre-built modules such that it fits the property well.

Wrapping It Up

Service providers do not hesitate from providing solutions which can be built from the ground up after understanding the concerned property.Be it taking help of roof sheeting suppliers or getting hold of the rock wool supplier, it is easier when you have a complete conglomerate working for you on a huge scale. Not only does this expedite the process, but also enhances effectiveness at an affordable price.

The prefab buildings are rising due to the flexibility they serve of assembling various components of the building at a production site and sending the sub-assemblies to the job site. Many people think that they are mass produced and low-end mode of constructing structures but the reality speaks differently. Providing huge benefits to commercial businesses, the prefabricated construction is helpful at present. 

prefabricated house manufacturers
prefabricated house manufacturers

Advantages of Precast Wall Panels

Visually Pleasing

The precast wall panels are manufactured in a virtual manner and the extensive range of finishes can be achieved through the required appearance. Additionally, these products can come with any tone of colour. Following are the common finishes available in the market,

  • Acid tech
  • Exposed aggregate
  • Textured from liner
  • Smooth-as-cast
  • Sandblast

 

Safe to Use

The precast wall panels suppliers ensure high-quality protection against vehicles, projectiles,and explosions. Even if a hurricane or tornado passes, the prefabricated house manufacturers ensure that the concrete panels can stay unharmed. In a nutshell, the panels are immune to extreme weather.

 

Only non-toxic components are used for making the panelenvironment-friendly. Interestingly, apart from water, concrete is widely used on this planet. In addition to the context, the excellent precast wall panels design does not degrade due to sunlight exposure.

 

Easily Installation

The precast concrete panels are better than concrete masonry, EIFS brick,and cast-in-place concrete. Even before the installation takes place, the precast panels can be produced and readily transported to the site without taking ages. It is important to know that precast ones can save days, weeks and months and be durable more than other materials.

 

The ready-to-install feature requires no to little maintenance and the weather does not leave adverse impacts on the panels. Working efficiently in the long-term, the panels are flexible and be economically favourable to customers. 

 

Why Should You Use PUF Insulated Panels?

The prefabricated control rooms are well-equipped with the PUF panels and the features of the panel provide the customerswith various advantages.

 

  • PUF insulated panels are highly energy efficient and save a huge amount of money.
  • The designs are flexible and there is acoustic and thermal insulation available.
  • PUF panel comes with a weatherproof guarantee and it has high loading capacity.
  • Polyurethane foam insulation panel is eco-friendly and it meets low-maintenance needs.
  • Meeting the dimensional requirements of the customers, the panels are aesthetically appealing.
  • The panel is resistant to termites, fungus, corrosion, physical impact and even vapour.

 

In a simplified manner, it can be discerned that PUF panel can be suitable for diverse applications as they have sheet metal-structured components. Not only does the panel integrate insulation and joists and studs, it is affordable. In addition to the context, from prefab structures to commercial buildings, the insulation panel is beneficial everywhere.

 

The prefab buildings are gaining much popularity in the industry and consumers are much satisfied with the high quality, eco-friendly and cost-effective. The pre cast wall panels and prefab buildings are productive in benefiting customers and business both. Henceforth, the prefabricated buildings are considered to be the most viable option that is bettered gradually with technology.